Ultrasonic welding characteristics
Ultrasonic welding is a high-tech, and all hot-melt plastic products can be applied. No need to add solvents, adhesives or other auxiliary products. Improve production efficiency, reduce costs, improve product quality and production safety.
Features
· loT function: RS232/485 data docking.
· Automatic frequency tracking function, with a frequency tracking range of ± 500Hz.
· Pressure control: welding pressure control, cooling pressure control.
· Intelligent control feedback function: real-time automatic frequency tracking and locking function, circuit constant voltage function.
· Data management, built-in storage or transmission of welding data, intelligent data tracking.
· Start mode: pulse start mode, automated assembly line mode, European safety mode.
· The press column adopts a dovetail groove high-strength design, and the mechanical strength of the downward pressure rebound is high, without deviation.
· Control accuracy: Control time accuracy of 0.01 seconds, upper mold horizontal adjustment (optional: XY welding platform).
· 5 operating modes of digital type: manual mode, time mode, energy mode, non-standard mode, and continuous vibration mode.
· Integrate multiple welding control technologies and intelligent management: amplitude management, quality management, data management, safety management.
· The amplitude can be built-in or external, with an adjustable amplitude of 10% -100%, different plastics can be welded without replacing the booster.
| 机型 Model |
L3000 Standard（Digital/Analog option）
|
| 频率 Frequency |
20kHz
|
15kHz
|
|
|
| 功率 Power |
2000W
|
2600W
|
3200W模拟机
|
2600W落地型
|
2600W
|
3200W
|
3200W落地型
|
| 输⼊电压 Input Voltage |
AC220V
|
| ⽓缸规格 Cylinder Size（mm） |
50×75/ 63×75
|
63×75
|
80×75
|
63×75
|
63×75
|
80×75
|
80×75
|
| 机⾝⾏程 Machine Journey |
100-575mm
|
97-572mm
|
97-572mm
|
97-572mm
|
80-527mm
|
80-537mm
|
80-537mm
|
| 输出时间 Output Time |
0.01-9.99s
|
| 输⼊⽓压 Air Pressure |
＞0,≤7bar
|
| 焊接⾯积 Welding Capability |
Φ170mm
|
Φ220mm
|
Φ300mm
|
Φ220mm
|
Φ220mm
|
Φ300mm
|
Φ300mm
|
| 操作开关 Operation Switch |
双⼿启动，前部有紧急制动，也可附加外部开关
Two-hand release,emergency stop button at the front,and adding external control switch supported. |
外形尺⼨
Size(mm) |
压机Press |
680×400×1636
|
680×400×1636
|
680×400×1636
|
935×650×2130
|
680×400×1636
|
680×400×1636
|
935×650×2130
|
| |
电箱（数字化机型）
Generator(Digital Type) |
425×325×118
|
425×325×118
|
/
|
425×325×118
|
425×325×118
|
425×325×118
|
425×325×118
|
| |
电箱（模拟机型）
Generator(Analog Type) |
530×405×155
|
净重
Weight |
压机Press |
74.5kg
|
74.5kg
|
74.5kg
|
201kg
|
74.5kg
|
76.5kg
|
201kg
|
| |
电箱（数字化机型）
Generator(Digital Type) |
11kg
|
11kg
|
/
|
11kg
|
11kg
|
11kg
|
11kg
|
| |
电箱（模拟机型）
Generator(Analog Type) |
14.5kg
|
| 增高柱（可选配） Heightened Pillar Optional |
增⾼柱规格：150mm/200mm/300mm（⾼度可选）
Height increase column size (H) : 150mm/200mm/300mm(height Optional) |
After completing the maintenance work and before starting up, please follow the steps below
Check that all loose screws are tight
Check that all removed safety equipment and flanges are properly installed, clean the work area and remove any spilled materials such as liquids, process materials or similar.
Make sure all tools, materials and other equipment used have been removed from the work area.
Make sure all machines and equipment are already functioning properly.
FAQ:
Q:Why choose ultrasonic welders?
A.It is cost effective, as it shortens manufacturing time.
B.It is environmentally-friendly, as no solvents, adhesives or any other reagent is needed.
C. It improves the quality of the products.
D. It ensures safety in production.
Q:Is ultrasonic harmful to the human body?
No. Ultrasonic is a mechanical wave, and when it is propagating, the energy will concentrate on the same specific direction, and it will not cause harm to human body.
Q: What logistic forwarder do you usually work with?
A: We work with EMS, TNT, UPS, FEDEX and other logistric forwarders. Assigned your own forwarder for shipment is available.
Q:How to choose the Frequency of ultrasonic welders?
A:The material and size and other factors will be taken into consideration.
Please contact us, we will recommend the suitable machine according to your products.
Q:Can you make customized horns (sonotrodes and fixtures) ?
A:We can make the customized horns according to your plastic parts.
Q: What‘s your warranty terms?
A:Machines for one year,generator for half a year,horn and transducer for three months.
Q:What‘s the lead time?
A:If only conventional models, usually 3~10 working days. If customized mold required, it needs negotiate.
